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ABVL gespiegelt.psd

ABVL series

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  • breaking pins
  • high flow volumes
  • low pressure loss
  • compact construction
  • versatile application
  • load-limited triggering
  • impermeable sealed
  • Highlights
  • Description
  • Technical data / Downloads
Highlights

High flow volumes

The flow-optimised construction of the ABVL breakaway couplings results in shorter loading times without additional energy spending. Vice-versa, considerable pump performance (pressure loss) can be saved at identical loading performance. Furthermore, the design ensures a particularly low cavitation inclination within the coupling.

 

Low amount of servicing

Due to the modular structure, diverse connection formats can be selected and due to our on-site production in Norderstedt can be made available in a timely manner.

Versatile application areas covered safely

Applicable for all fluids (liquids and gases), also for those with high viscosity

 

Description

The breakaway coupling series with high flow capacity and load-limited triggering via breaking pins

High-performance solution for short loading times and/or low pressure losses.

The ABVL series was particularly developed for loading processes, in which both an as high as possible flow capacity and low pressure loss are as important as the safety of a breakaway coupling.

ABVL series breakaway couplings provide the same functions as those of the ABV series, ABV series, but have a much higher flow capacity due to their flow-optimised design:

The ABVL series breakaway couplings separate the line at a defined tensile load. This should be selected with a sufficient safety margin below the load limit of the line, such as the maximum tensile load of a hose line. Both coupling halves are equipped with a non-return valve each that allows to close the line impermeably when it is separated and to exclude that the medium escapes into the environment.

The basic principle:

Along with the accustomed safe triggering as seen in the ABV series, this series minimises the pressure loss within the coupling. This saves energy and time during the loading process.

The ABVL series couplings consist of two almost identical coupling halves. These are connected via a pair of flanges by means of three breaking pins during normal operation. The flanged connection has no overlaps, so tensile forces acting on the line are directly transmitted to the breaking pins. The ABV function is available without limitation of the load angle. When pure axial load is applied, the tensile force is distributed evenly to all three pins so that the threshold for triggering is the highest here. However, when lateral tensile forces are applied, the load is distributed unevenly to the breaking pins; the load increases with the size of the angle to the coupling axis. The load then increasingly focuses on one or max. two pins, so that the planned separation takes place at a lower threshold value.

If their tensile strength is exceeded, the pins break and the flanged connection is loosened. In this case, the separated coupling halves must be closed immediately; for this purpose the two housing halves are equipped with spring-loaded non-return valves. In the operating state, they brace each other and keep the flow cross-section open. In the case of separation the mutual support effect of the valves no longer exists so that they abruptly close each cross section being released.

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Technical data / Downloads

Available sizes

  • DN 25 to DN 100
  • Others on request

 

Materials

  • Stainless steel (1.4408 cast, 1.4571)
  • Aluminium (3.2315, 3.3527, 3.3547)
  • Hastelloy (2.4602, 2.4610)
  • E-CTFE coating for aggressive media
  • Others on request

 

Connections

  • Thread: BSP, NPT

 

Seals

  • FKM
  • NBR
  • FFKM
  • EPDM
  • Others on request

 

Pressure area

  • 0.8 to 25 bar
  • DN 150: 0.8 to 16 bar

 

Temperature range

  • -40°C to 150°C
  • Aluminium -40°C to 60°C

 

Applications

  • Loading processes by means of hose lines
  • Loading processes by means of hinged pipe bracket
  • Coupling stations
  • Filling processes
  • Mobile tanking systems
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